
How to Easily Make a Leather Knife Sheath From Scratch
I should also mention that the welt had been cut and glued into place before I started getting pictures of the project. If you aren’t familiar with what a welt is, it is just a thin piece of leather that goes between the two pieces being sewn together. It adds extra space for the blade to slide in and out and it also protects the stitching by creating a barrier between the blade and the waxed string.
It’s been a couple of days since I’ve done a post and I really wanted to get the “sheath making” post for the knife I made finished yesterday but ran out of time. We had our Fall Festival down at our church and we had a booth (game) that we had to manage for the parents and kiddos that came through dressed in their best costumes and trying to get another piece of candy. So, I didn’t get the post done as I would have liked but hey, I’m getting it done today!
I want to begin by saying the leather I am using for this sheath build is marginal at best. It’s some of the cheapest I could get at Tandy Leather the last time we had gone to Tulsa and I’m not really happy with the thinness of it. So, as you can see in the initial pics, there are some water splotches and stains that cleaned up fairly well in the finished project.

I wanted to do this post because I believe anyone can learn to do leatherwork with a minimal budget and with a few well thought out tools. The biggest asset for me is the leather stitching tool that I bought at Wal-Mart and tweaked to be a better tool than it was when I bought it.
The other two must-have tools are the “chisel” punches I use to make the holes in the leather. Without them, the work would suffer greatly and become seriously too time consuming to attempt! Just know that there are other leatherworking tools available that are also a must-have for the more serious leather working enthusiasts. However, for my purposes of sheath making, the ones I have work just fine.

Using an "8 Toothed Chisel" punch.

When punching, use the last hole to put your tool in for the next punch.

It's a good idea to have a single toothed chisel for contouring "non-straight" lines.
I begin by laying out the leather and trying to measure how the knife will fit into it. The sheath I’m making in this post is a simple fold-over design and it really cuts down on the amount of time it takes for sewing the edges together.

Notice the paracord wrapping on the handle - much better!
I should also mention that the welt had been cut and glued into place before I started getting pictures of the project. If you aren’t familiar with what a welt is, it is just a thin piece of leather that goes between the two pieces being sewn together. It adds extra space for the blade to slide in and out and it also protects the stitching by creating a barrier between the blade and the waxed string.
The stitching I do is the simplest and is called the “chain” stitch, I believe. I have used it on all my leatherwork and like the way it almost disappears when it is finished. On the other hand, there are other decorative stitching techniques that can really add to the look of the overall piece.

The welt can be seen here between the front and back leather pieces.
As you can see from the pictures, I’ve had to add leather pieces together by stitching because the leftover pieces were just not long enough for the look and function, I was going for. I think it’s okay though.
It turned out pretty good in the end. Just remember that if you are using the waxed twine that is included with your hand-stitching tool, you have to tie it off at the end of a run and then take a lighter and melt the string together at the knot closest to the leather. (You can take your finger and push the warm wax flat). This will create a clean look that is desirable on the finished product.

I would also suggest to have a good supply of “snaps” and tools that can be used to affix these snaps to the leather. The tool shown in this picture has a flat side and a curved side that is used for the different aspects of the snap components. Also, remember which side the “accepting” side is and where the “application” side is in relation to the piece being used for holding the knife handle in place. Don’t be like me and put both components in the same position and wind up having to drill them out and start over. Not fun!

The image I used for the surface was found online and I thought it was pretty cool. What I did here is transfer the image to the leather via a “personal tattoo transfer sheet” that I had bought for printing out adding found images on my motorcycle. But a graphite transfer would probably work just as well.
After transferring the image, I used my wood-burning tool/soldering iron with a fine tip on it to “burn” the image into the leather. I do this for two reasons: 1. I do not have the proper leather tools to work the image into the leather like the professional leatherworkers do, and 2. I just happened to have a woodburning tool available.


This tool does get hot! Take appropriate precautions when using.
If you are doing the burning or pyrographic method, I would recommend using the finest tip possible to use like a pen to crosshatch and shade the areas of the leather. Use light pressure and be cognizant of where the barrel of the burner is located at any given time. You can see in my photo where I dallied too long in one spot and left a mark on the leather in the upper right corner that wasn’t supposed to be there.

Well, this wraps up this project and I hope y'all found it informative. If you have any comments or suggestions leave them below and stay tuned for my next project coming soon!

American Indian Rhetorics

Processing the Raw Lumber


Bushcraft 101: Three Reasons to Carry a Bucksaw in Your Bushpack

1. Felling and cutting larger trees that would be too large for the folding saw

2. For building semi-permanent shelters

3. The bucksaw is also essential in the production of fire wood for the camp.


Bushcraft 101: Five Uses for the Wood Auger

Use the Auger as a Joining Tool

Creating Attachment Points

Create Areas for Hanging Camp Items

Anchoring Tent Stakes

Make a Temporary Camp Stove!



Symptoms of Anxiety, Depression, and Substance Abuse Everyone Needs to Know
